Firing up first world’s first coal-fired CCS plant: Five questions for Southern Co | Global CCS Institute

After two years of construction, Southern Co.  flipped the switch on the world’s largest-scale, coal-fired CO2 capture facility at a site on the banks of the Mobile River, in Barry, Alabama last month.

Teaming up with Mitsubishi Heavy Industries, Southern Co. brought on line a 25-megawatt, coal-fired carbon capture and sequestration (CCS) facility on a patch of river-side land that is home to the James M. Barry Electric Generating Plant, one of the largest in Southern Co.’s portfolio.

With more than 42 gigawatts of total generating capacity, and 4.4 million customers, Atlanta-based Southern Co. is one of the largest electric utilities in the United States.
For more details on the Barry CCS project, I had a quick exchange with Southern Co.’s Nick Irvin, a principal research engineer, just before the July 4th long weekend.

What carbon capture technology is the facility using? 

Southern Company teamed up with Mitsubishi Heavy Industries which, together, we are responsible for the CO2 capture plant design and operation. This facility utilizes the KM CDR Process, a capture technology which was developed jointly by Mitsubishi Heavy Industries and The Kansai Electric Power Co.

The first step, of course, is coal combustion, which generates electricity and gives off a flue gas. A share of the flue gas from the main coal power plant is piped to the CCS facility. There, as part of the KM CDR process, the flue gas reacts with KS-1, an amine solvent, which captures the CO2. This creates a flow of CO2 that can then be separated from the KS-1, compressed and sent to a sequestration off site.

What made the Barry plant the site of choice?

Barry was chosen on the basis of the facility’s size and status as a flagship site among Southern Co.’s fleet. The main facility here – the James M. Barry Electric Generating Plant – is home to seven generating units, powered by coal and natural gas, with a total nameplate generating capacity of 2,657 megawatts. The CCS plant takes a slipstream of the existing plant’s flue gas, equivalent to about 25 megawatts out of the total 700-megawatt gas flow.

What volume of CO2 are you capturing?

The facility is designed to capture about 500 metric tons per day, pulling about 90 per cent of the CO2 out of the inbound flue gas slipstream. Annually, it will operate with the capacity to capture 150,000 tons to 200,000 tons of CO2.

How is the CO2  being handled?  

Pipeline construction is underway to pump the CO2 to a site about 12 miles away.  Beginning this autumn, the Southeast Regional Carbon Sequestration Partnership will transport the captured CO2 through a pipeline to the Citronelle Oil Field, which is operated by Denbury Resources.

There the CO2 will be injected 9,500 feet into a deep saline geologic formation. The CO2 is being injected into an oil-drilling region but it is not being used for enhanced oil recovery. The CO2 is being sequestered in a formation about 3,000 feet above the deeper oil deposits, where it will remain permanently stored.

The U.S. Department of Energy (DOE), along with its program participants -Denbury Resources, Electric Power Research Institute and Southern States Energy Board – are managing the design and operation of the pipeline and injection system.

What’s next for Southern Co.’s CCS strategy? 

The goal at first Southern Co. is developing options to reduce emissions and meet potential regulatory requirements. We want to look at technologies of the future as an option to do this.  In addition to the Barry CCS project, the company is also:

  • Managing the DOE National Carbon Capture Center in Alabama, where we’re testing the next generation of technologies to capture carbon dioxide emissions.
  • Building a commercial-scale, 582-MW generating plant in Kemper County, Mississipi, using local lignite and the company’s Transport Integrated Gasification (TRIG) technology, with 65 per cent carbon capture and re-use.
  • Drilling wells to assess geologic suitability for carbon storage at other power Southern Co. power plants
  • Partnering with universities to train the next generation of CCS engineers and to advance the industry’s geologic testing capabilities.

Other resources: For more information on Mitsushishi’s KM CDR process, which is described as less energy-intensive than other CO2 capture technologies, see this introduction. Mitsubishi is rolling out the process at a variety of other facilities globally which are listed here.

Check out the original story here:
http://www.globalccsinstitute.com/community/blogs/authors/adamaston/2011/07/06/firing-first-world%E2%80%99s-first-coal-fired-ccs-plant-five-qu